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Precise offsite dimension cuts. Precutting can be done at the quarry, or at a masonry workshop by sawyer and banker masons. The precision amounts to a form of prefabrication, such that the masons do not have to make adjustments onsite, and construction is an assembly process. Precise ashlar interfaces also reduce the amount of mortar required. [22]
Short forms, up to 60 cm high, are placed on both sides of the wall to serve as a guide for the stone work. The stones are placed inside the forms with the good faces against the form work. Concrete is poured in behind the rocks. Rebar is added for strength, to make a wall that is approximately half reinforced concrete and half stonework. The ...
Sandpaper can be used as a first step in the polishing process, or sand cloth. Emery, a stone that is harder and rougher than the sculpture media, is also used in the finishing process. This abrading, or wearing away, brings out the color of the stone, reveals patterns in the surface and adds a sheen.
Rustication is a range of masonry techniques used in classical architecture giving visible surfaces a finish texture that contrasts with smooth, squared-block masonry called ashlar. The visible face of each individual block is cut back around the edges to make its size and placing very clear.
The term is frequently used to describe the dressed stone work of prehistoric Greece and Crete, although the dressed blocks are usually much larger than modern ashlar. For example, the tholos tombs of Bronze Age Mycenae use ashlar masonry in the construction of the so-called "beehive" dome.
Masonry is generally a highly durable form of construction. However, the materials used, the quality of the mortar and workmanship, and the pattern in which the units are assembled can substantially affect the durability of the overall masonry construction. A person who constructs masonry is called a mason or bricklayer.
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This abrading, or wearing away, brings out the colour of the stone, reveals patterns in the surface and adds a sheen. Tin and iron oxides are often used to give the stone a highly reflective exterior. Today, modern stone sculptors use diamond abrasives to sand in the final finishing processes.
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