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Soldering copper pipes using a propane torch and a lead-free solder. Solder is a metallic material that is used to connect metal workpieces. The choice of specific solder alloys depends on their melting point, chemical reactivity, mechanical properties, toxicity, and other properties. Hence a wide range of solder alloys exist, and only major ...
When lead-free solder is used in wave soldering, a slightly modified solder pot may be desirable (e.g. titanium liners or impellers) to reduce maintenance cost due to increased tin-scavenging of high-tin solder. Lead-free solder is prohibited in critical applications, such as aerospace, military and medical projects, because joints are likely ...
Additionally, tin is a more corrosive metal, and can eventually lead to the failure of solder baths [clarification needed]. [36] Lead-free construction has also extended to components, pins, and connectors. Most of these pins used copper frames, and either lead, tin, gold or other finishes. Tin finishes are the most popular of lead-free finishes.
A solder paste is essentially powdered solder suspended in flux paste. The tackiness of the flux holds components in place until the soldering reflow process melts the solder. As a result of environmental legislation, most solders today, including solder pastes, are made of lead-free alloys [citation needed].
Melting the solder can release toxic fumes, particularly solder with higher proportions of lead. It is recommended to work in a well-ventilated area; to avoid inhaling the toxic fumes; and to wash hands with soap after operating with a soldering iron. It is also recommended to use lead-free solder to mitigate the risks of lead exposure. [30] [31]
Pewters containing lead are no longer used in items that will come in contact with the human body (such as cups, plates, or jewelry), due to the toxicity of lead. Modern pewters are available that are completely free of lead, although many pewters containing lead are still being produced for other purposes.
The more common lead-free solder systems have a higher melting point, e.g. a 30 °C typical difference for tin-silver-copper alloys, but wave soldering temperatures are approximately the same at ~255 °C; [47] however at this temperature most typical lead-free solders have longer wetting times than eutectic Pb/Sn 37:63 solder. [49]
The solder is usually a mixture of metals. A typical leaded solder is composed of 50% tin, 49.5% lead, and 0.5% antimony. [1] The Restriction of Hazardous Substances Directive (RoHS) has led to an ongoing transition away from 'traditional' leaded solder in modern manufacturing in favor of lead-free alternatives. Both tin-silver-copper and tin ...
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