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Hydraulic systems use high fluid pressure, such as the hydraulic actuators for bulldozers and backhoes. Their hydraulic fittings are designed and rated for much greater pressure than that experienced in general piping systems, and they are generally not compatible with those used in plumbing.
The main advantage of the fitting is in high pressure applications (i.e. more than 50 bar). The name stems from the shape of the fitting, having a large circular section connected to a thinner pipe, generally similar to the shape of a banjo. [1] Two banjo fittings (upper center of photo) atop automotive brake calipers.
The bend radius of hydraulic hose is carefully designed into the machine, since hose failures can be deadly, and violating the hose's minimum bend radius will cause failure. Hydraulic hoses generally have steel fittings swaged on the ends. The weakest part of the high pressure hose is the connection of the hose to the fitting.
They are used worldwide in hydraulic systems. The cutting ring fitting consists of the body, the cutting ring and the nut. On assembly, the two cutting edges of the cutting ring carves into the outer surface of the tube hence ensuring the necessary holding power and sealing for high operating pressures. [1] The tubes have usually metric dimensions.
JIC fittings, defined by the SAE J514 and MIL-DTL-18866 standards, are a type of flare fitting machined with a 37-degree flare seating surface. JIC (Joint Industry Council) fittings are widely used in fuel delivery and fluid power applications, especially where high pressure (up to 10,000 pounds per square inch (690 bar)) is involved.
However, many hydraulic pumps cannot be used as hydraulic motors because they cannot be backdriven. Also, a hydraulic motor is usually designed for working pressure at both sides of the motor, whereas most hydraulic pumps rely on low pressure provided from the reservoir at the input side and would leak fluid when abused as a motor. [1]
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