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Plastic joining is the method of joining semi-finished products of plastic materials together or to other materials as a fabrication process or damage repair. Joining methods can be classified into three categories: Mechanical fastening, Adhesive bonding, Welding.
Engineers that rely heavily in the AISC manual for steel construction and AWS D1.1 for guidance have found out that the word “adhesive” appears only three times in the 604-page long AWS D1.1/D1.1M:2015 Structural Welding Code – Steel and only as part of the title of a reference standard (AWS A3.0, Standard Welding Terms and Definitions ...
J-B Weld is a two-part epoxy adhesive (or filler) that can withstand high-temperature environments. J-B Weld can be used to bond surfaces made from metal, porcelain, ceramic, glass, marble, PVC, ABS, concrete, fiberglass, wood, fabric, or paper. [7] [8] Alcohol should be avoided when cleaning surfaces, as it can degrade the bond. [9]
This process involves heating both pieces simultaneously and pressing them together. The two pieces then cool together and form a permanent bond. When done properly, the two pieces become indistinguishable from each other. Dissimilar plastics can result in improper bonding. [1] [2]
With speed welding, the plastic welder, similar to a soldering iron in appearance and wattage, is fitted with a feed tube for the plastic weld rod. The speed tip heats the rod and the substrate, while at the same time it presses the molten weld rod into position. A bead of softened plastic is laid into the joint, and the parts and weld rod fuse.
Unlike welding techniques, staking has the capacity to join plastics to other materials (e.g. metal, PCBs) in addition to joining like or dissimilar plastics, and it has the advantage over other mechanical joining methods in eliminating the need for consumables such as rivets and screws.
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When bonding plastics, in particular with solvent-based adhesives, diffusion processes can also play a role. In this case, the plastic at the substrate surface is dissolved by the solvent contained in the adhesive. This leads to an increased mobility of the plastic's polymer chains, which in turn allows penetration by those of the adhesive.
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