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The industry has traditionally shied away from using PF resins due primarily to their higher cost and much slower curing rate than UF resins. However, the press times for PF-bonded fiberboard can be substantially reduced by manipulating the fiber mat temperatures, molecular weight distribution of PF resins and pressing parameters.
Corrugated fiberboard made from paperboard. Paperboard is a thick paper-based material.While there is no rigid differentiation between paper and paperboard, paperboard is generally thicker (usually over 0.30 mm, 0.012 in, or 12 points) than paper and has certain superior attributes such as foldability and rigidity.
Hydroentanglement is a bonding process for wet or dry fibrous webs made by either carding, airlaying or wet-laying, the resulting bonded fabric being a nonwoven.It uses fine, high pressure jets of water which penetrate the web, hit the conveyor belt (or "wire" as in papermaking conveyor) and bounce back causing the fibres to entangle.
Paxolin is a resin bonded paper product long used as a base material for printed circuit boards, although it is being replaced by fiberglass composites in many applications. Tufnol is a laminated plastic available as sheet and rods, which is made from layers of paper or cloth which have been soaked with phenolic resin and pressed under heat.
There are several manufacturers in North America who use a different composition of materials to form the final product. One composition is cellulose fiber and phenolic resin (a type of polymer) which is combined and baked for a smooth hard surface. The natural fibers are made from plant, animal and mineral sources.
Cardboard is a generic term for heavy paper-based products. The construction can range from a thick paper known as paperboard to corrugated fiberboard which is made of multiple plies of material. Natural cardboards can range from grey to light brown in color, depending on the specific product; dyes, pigments, printing, and coatings are available.
Homasote is a brand name associated with the product generically known as cellulose-based fiber wall board, which is similar in composition to papier-mâché, made from recycled paper that is compressed under high temperature and pressure. Homasote contains no adhesives.
Hardboard is similar to particle board and medium-density fiberboard, but is denser, stronger and harder because it is made out of exploded wood fibers that have been highly compressed. [3] The density of hardboard is higher than 500 kg/m 3 (31 lb/cu ft), [4] usually about 800–1,040 kg/m 3 (50–65 lb/cu ft). [5]
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