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Water jacket furnaces, when smelting sulphide copper ores, used an oxidation reaction that produces molten copper matte, which must be further treated in a convertor (similar in concept to a Bessemer convertor) or reverberatory furnace to produce copper metal. The product of that conversion process is known as blister copper.
A metallurgical method employed in the purification of copper which contains copper oxide as an impurity and also in the purification of tin which contains tin oxide (stannic oxide or "SnO 2") as an impurity. The impure metal, usually in the form of molten blister copper, is placed in an anode furnace for two stages of refining. [1]
This draining process is known as tapping the furnace. [44] The matte taphole is normally a hole through a water-cooled copper block that prevents erosion of the refractory bricks lining the furnace. When the removal of the matte or slag is complete, the hole is normally plugged with clay, which is removed when the furnace is ready to be tapped ...
The copper matte (later also blister copper) from Cobar was first melted and further refined in the anode refinery furnace, to around 99.4% copper. The molten copper was then ladled into anode moulds. The cast copper anodes were then taken to the electrolytic part of the refinery, which consisted of 140 insulated tanks, each with an anode and ...
The purest copper is obtained by an electrolytic process, undertaken using a slab of impure copper as the anode and a thin sheet of pure copper as the cathode. The electrolyte is an acidic solution of copper (II) sulfate. By passing electricity through the cell, copper is dissolved from the anode and deposited on the cathode. However ...
This process is widely used in metals refining. For example, in copper refining, copper anodes, an intermediate product from the furnaces, are electrolysed in an appropriate solution (such as sulfuric acid) to yield high purity (99.99%) cathodes. Copper cathodes produced using this method are also described as electrolytic copper.
[16] [17] However, the reverberatory furnaces suffer from similar disadvantages in copper anode doré production as they do in lead refineries, [18] including resulting in a large inventory of gold in the system. [6] [18] Other furnace types used, include top-blown rotary converters [17] [18] and short rotary furnaces. [17]
Flash smelting (Finnish: Liekkisulatus, literally "flame-smelting") is a smelting process for sulfur-containing ores [1] including chalcopyrite. The process was developed by Outokumpu in Finland and first applied at the Harjavalta plant in 1949 for smelting copper ore. [2] [3] It has also been adapted for nickel and lead production. [2]
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