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Various examples of metal swarf, including a block of compressed swarf. Broken up chips are preferred over stringy drill chips. [1]Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes.
The process used at the Lünen smelter involves charging the furnace with copper residues and scrap containing between 1 and 80% copper and then melting it in a reducing environment. This produces a "black copper phase" and a low-copper silica slag. Initially the black copper was converted to blister copper in the ISASMELT furnace. [57]
High-purity scrap copper is melted in a furnace and then reduced and cast into billets and ingots. [49] Lower-purity scrap is melted to form black copper (70–90% pure, containing impurities such as iron, zinc, tin, and nickel), followed by oxidation of impurities in a converter to form blister copper (96–98% pure), which is then refined as ...
In the US, more copper is recovered and put back into service from recycled material than is derived from newly mined ore. Copper's recycle value is so great that premium-grade scrap normally has at least 95% of the value of primary metal from newly mined ore. [80] In Europe, about 50% of copper demand comes from recycling (as of 2016). [81]
How smiths learned to produce copper/tin bronzes is unknown. The first such bronzes may have been a lucky accident from tin-contaminated copper ores. However, by 2000 BC, people were mining tin on purpose to produce bronze—which is remarkable as tin is a semi-rare metal, and even a rich cassiterite ore only has 5% tin. [citation needed]
‘Copper is the new oil,’ and prices could soar 50% as AI, green energy, and military spending boost demand, top commodities analyst says. Jason Ma. May 19, 2024 at 12:39 PM.
In nature, iron, copper, lead, nickel, and other metals are found in impure states called ores, often oxidized and mixed in with silicates of other metals. During smelting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. Slag is the collection of compounds that are removed.
American Metal Market (AMM) is an online provider of industry news and metal pricing information for the U.S. steel, nonferrous and scrap markets. Products include a daily publication available electronically, live news on the publication's website, a hard-copy magazine and a series of weekly newsletters covering niche markets.
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