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A typical fluid catalytic cracking unit in a petroleum refinery. Fluid catalytic cracking (FCC) is the conversion process used in petroleum refineries to convert the high-boiling point, high-molecular weight hydrocarbon fractions of petroleum (crude oils) into gasoline, alkene gases, and other petroleum products.
Fluid catalytic cracking is a commonly used process, and a modern oil refinery will typically include a cat cracker, particularly at refineries in the US, due to the high demand for gasoline. [10] [11] [12] The process was first used around 1942 and employs a powdered catalyst. During WWII, the Allied Forces had plentiful supplies of the ...
It is also used as a component of foundry sand and as a desiccant to remove moisture from air and gases. Montmorillonite clays have been extensively used in catalytic processes. Cracking catalysts have used montmorillonite clays for over 60 years. Other acid-based catalysts use acid-treated montmorillonite clays. [7]
Equilibrium Catalyst refers to the deactivated or spent catalyst after use in a chemical reaction.. The main player in oil refining processes such as fluid catalytic cracking (FCC), hydroprocessing, hydrocracking is the catalyst or zeolitic material, that breaks down complex and long-chain hydrocarbons into simple, useful hydrocarbons.
These are used for high-temperature FT synthesis (nearly 340 °C) to produce low-molecular-weight unsaturated hydrocarbons on alkalized fused iron catalysts. The fluid-bed technology (as adapted from the catalytic cracking of heavy petroleum distillates) was introduced by Hydrocarbon Research in 1946–50 and named the 'Hydrocol' process.
In short, the alky produces a high-quality gasoline blending stock by combining two shorter hydrocarbon molecules into one longer chain gasoline-range molecule by mixing isobutane with a light olefin such as propylene or butylene from the refinery's fluid catalytic cracking unit (FCCU) in the presence of an acid catalyst. [2] [3]
Steam cracking is a petrochemical process in which saturated hydrocarbons are broken down into smaller, often unsaturated, hydrocarbons. It is the principal industrial method for producing the lighter alkenes (or commonly olefins ), including ethene (or ethylene ) and propene (or propylene ).
The cracking processes especially fluid catalytic cracking and steam cracker produce high-purity mono-olefins from paraffins. Typical operating conditions use chromium (III) oxide catalyst at 500 °C. Target products are propylene, butenes, and isopentane, etc. These simple compounds are important raw materials for the synthesis of polymers and ...