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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
The #6-32 UNC screw has a thread pitch of 1/32 in (0.031250 inches (0.7938 mm)).. The #6-32 UNC is a UTS screw specifying a major thread diameter of #6 which is defined as 0.1380 inches (3.51 mm); and 32 tpi (threads per inch) which equates to a thread pitch of 0.031250 inches (0.7938 mm).
In the case of female threads, tap drill charts typically specify sizes that will produce an approximate 75% thread. A 60% thread may be appropriate in cases where high tensile loading will not be expected. In both cases, the pitch diameter is not affected. The balancing of truncation versus thread strength is similar to many engineering ...
Blue lines are standard metric drill sizes used for metric taps of the size indicated in the Tap Size column. The clearance sizes need to be left as drill nomenclature (3/64, 6.5 mm, #37) rather than converting to decimal dimensions since having that dimension you have to chase down the table to find the actual drill that it represents.
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.
One aspect of this method of sizing is that the size increment between drill bits becomes larger as bit sizes get smaller: 100% for the step from 1/64 to 1/32, but a much smaller percentage between 1 47/64 and 1 3/4. Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch.
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