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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
When the SFM is known for a specific material (ex 303 annealed stainless steel = 120 SFM for high speed steel tooling), a formula can be used to determine spindle speed for live tools or spindle speeds for turning materials. In a milling machine, the tool diameter is used instead of the stock diameter in the following formulas when the tool is ...
Surface cutting speed (V c) This is the speed at which each tooth cuts through the material as the tool spins. This is measured either in metres per minute in metric countries, or surface feet per minute (SFM) in America. Typical values for cutting speed are 10m/min to 60m/min for some steels, and 100m/min and 600m/min for aluminum.
Machinability Rating= (Speed of Machining the workpiece giving 60min tool life)/( Speed of machining the standard metal) Machinability ratings can be used in conjunction with the Taylor tool life equation, =, in order to determine cutting speeds or tool life. It is known that B1112 has a tool life of 60 minutes at a cutting speed of 100 sfpm.
The percent of energy carried away in the chip increases as the speed of the cutting operation increases. This somewhat offsets the tool wear from increased cutting speeds. In fact, if not for the energy taken away in the chip increasing as cutting speed is increased; the tool would wear more quickly than is found.
In face milling, the cutting action occurs primarily at the end corners of the milling cutter. Face milling is used to cut flat surfaces (faces) into the work piece, or to cut flat-bottomed cavities. In peripheral milling, the cutting action occurs primarily along the circumference of the cutter, so that the cross section of the milled surface ...
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Shown are the suggested ranges for cutting speeds and feed rates using high speed tool steel under dry cutting conditions at a 0.015 in depth of cut. Generally cutting speeds are lower for hard materials, higher for soft materials. Both cutting speeds and feed rates can be substantially increased when coolants are used and carbide tooling is ...
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