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The rectification that is carried out is to remove the engine, replace the Piston & Connecting Rod assemblies in all four cylinders with modified units, head gasket and so forth. From late 2012, the modified internal engine components were fitted to new replacement engines and new vehicle units by the Volkswagen group engine plants.
the cylinder head is a two-rocker shaft, solid type valve system with roller followers. the valves are positioned at a larger angle than previous model years. The intake valves are positioned 23 degrees off-center with the exhaust valves positioned 20 degrees off-center. Prior model year engines utilized a 15-degree positioning angle.
A camshaft with 301/313 degrees of advertised duration, 0.407-inch (10.3 mm) net valve lift, and 76 degrees of valve overlap was specified for actual production engines in lieu of the significantly more aggressive Ram Air IV-spec camshaft that had originally been planned for the engine (initially rated at 310 hp (231 kW) with that cam), but ...
Work Completed: Gearbox overhaul performed, clutch replaced, valve stem oil seals & guides replaced, fitted a new head gasket, fitted a new cam cover gasket, fitted new seats, replaced the door cards, fitted an original leather steering wheel, removed the Motorsport sticker from the windscreen, Escort Cosworth alloy wheels replaced with ...