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Copper extraction refers to the methods used to obtain copper from its ores. The conversion of copper ores consists of a series of physical, chemical, and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors. [1]
The copper is extracted from the solvent with strong aqueous acid which then deposits pure copper onto cathodes using an electrolytic procedure (electrowinning). SX/EW processing is best known for its use by the copper industry, where it accounts for 20% of worldwide production, but the technology is also successfully applied to a wide range of ...
Electrolysis is usually done in bulk using hundreds of sheets of metal connected to an electric power source. In the production of copper, these pure sheets of copper are used as starter material for the cathodes, and are then lowered into a solution such as copper sulfate with the large anodes that are cast from impure (97% pure) copper.
Electrorefining copper. Electrowinning is the oldest industrial electrolytic process. The English chemist Humphry Davy obtained sodium metal in elemental form for the first time in 1807 by the electrolysis of molten sodium hydroxide. Electrorefining of copper was first demonstrated experimentally by Maximilian, Duke of Leuchtenberg in 1847. [2]
Iron dissolves and copper metal is deposited. Solvent Extraction; Ion exchange; Gas reduction. Treating a solution of nickel and ammonia with hydrogen affords nickel metal as its powder. Electrowinning is a particularly selective if expensive electrolysis process applied to the isolation of precious metals. Gold can be electroplated from its ...
The iron then reacts with the copper, displacing it from the sulfate ions, causing the copper to precipitate onto the iron sheets, forming a "wet" powder. Finally, the precipitated copper is collected and refined further through the traditional smelting process. This is the first large-scale use of a hydrometallurgical process. [16]
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...
Electrolysis; Electrowinning, the extraction of metal from ores [2] Electrorefining, the purification of metals. [2] Metal powder production by electrodeposition is included in this category, or sometimes electrowinning, or a separate category depending on application. [2] Electroplating, the deposition of a layer of one metal on another [2]