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Each bar will give a "theoretical wet film thickness" or, in other words, the thickness of the coating that should remain on the drawdown card after application. Even with high manufacturing tolerances, the actual wet film thickness can vary from 50% to 90% of the gap. There are multiple types of bar applicators, their forms and uses are shown ...
The typical machine is loaded with a continuous flat roll of plastic film, which has usually had labeling and artwork applied. Plastic is the most commonly used packaging material in the food industry, but the technology can be used to form continuous metallized foil/film, paper, and fabric product containers by changing the edge sealing/seaming methods.
AFC progressed from supplying coated glass to supplying the thin film coating equipment to produce these electrodes. AFC merged with the large area display coating divisions of Donnelly Mirrors of Holland, Michigan (now Magna International of Ontario, Canada) in 1992, and with Balzers and Leybold (Unaxis Corporation) of Alzenau, Germany in 2000.
In all cases, the process fluid to be evaporated flows downwards by gravity as a continuous film. The fluid will create a film along the tube walls, progressing downwards (falling) - hence the name. The fluid distributor has to be designed carefully in order to maintain an even liquid distribution for all tubes along which the solution falls.
On the other hand, fluid films display rich dynamic properties. They can undergo enormous deformations away from the equilibrium configuration. Furthermore, they display several orders of magnitude variations in thickness from nanometers to millimeters. Thus, a fluid film can simultaneously display nanoscale and macroscale phenomena.
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In October 2017, the company floated on the London Stock Exchange under its new name of TI Fluid Systems. [10] The company floated 25 percent of its shares. [11] In September 2023, it was announced TI Fluid Systems has acquired the Halásztelek-headquartered plastic injection moulding company, Cascade Engineering Europe Kft. for $27.7 million. [12]
The basic form of a 2-dimensional thin film equation is [3] [4] [5] = where the fluid flux is = [(+ ^) + ^] +, and μ is the viscosity (or dynamic viscosity) of the liquid, h(x,y,t) is film thickness, γ is the interfacial tension between the liquid and the gas phase above it, is the liquid density and the surface shear.
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