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Take your woodworking to the next level with this simple DIY box joint jig. All you need are some miter gauges, plywood and careful measuring to get started.
In this video, This Old House host Kevin O’Connor and general contractor Tom Silva demonstrate how to build a custom box joint jig using your table saw, allowing you to create perfectly spaced, interlocking fingers with ease.
Easy Box Joint Jig | How to Make Box Joints In this video I show you how to make and quick and easy Box Joint Jig that you can use over and over again to cut...
For reasons of design and proportion, you typically make the individual "fingers" in box joints as wide as the thickness of the workpieces. In this article, we'll make a jig for cutting 1 ⁄ 4 " wide fingers in 1 ⁄ 4 "-thick stock (see the drawing below for the precise dimensions of the joints).
POWERTEC Adjustable Box Joints Jig for Table Saws and Router Tables, Table Saw Accessories for Wooden Box Making and Other Woodworking Projects (71759)
In “How to Make Perfect Box Joints on the Table Saw Every Time,” Jason Hibbs from Bourbon Moth Woodworking demonstrates a detailed and efficient method for creating box joints using a homemade jig.
Even though both parts of the joint are cut at the same time, the trick to getting a good fit with box joints is precision and consistency. The best way to achieve this is to use a jig. Once the jig is adjusted properly, cutting the joints is almost automatic.
Perfect box joints every time? With this fully adjustable table saw jig, now it’s possible. The challenge for this jig was to come up with a design that eliminated as many variables as possible that could reduce accuracy.
Dial in perfect-fitting box joints on your table saw or router table. This jig’s micro-adjustment system and locking feature make it easy.
I'll show you how to DIY and the make box joints. I'll cover making the slides for the miter slots, making the base, using CA glue and screw to attach the base, making the frame, attaching the fence, creating an indexing pin and waxing the slides and base.