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Tube beading is a metal forming process that forms a bead on the end of a tube. Tube beads can be used to help hold a hose on the end of a tube or to strengthen the end of the tube. [ 1 ] There are two forming processes: internal roll forming and ram forming .
A bead roller is a machine tool that makes rigid lines in sheet metal to make surfaces more rugged and durable. The lines bead rollers add to sheet metal prevent warping and disfigurement by adding structural integrity to the metal.
Roll bender machine. A roll bender is a mechanical jig having three rollers used to bend a metal bar into a circular arc. The rollers freely rotate about three parallel axes, which are arranged with uniform horizontal spacing.
A 1969 study by the Society of Automotive Engineers (SAE) recommended the replacement of Bundy tube with 90-10 copper-nickel alloy UNS C70600 (Kunifer pipe) because of corrosion concerns. [1] Kunifer pipe has since been adopted by European automakers Volvo , Rolls-Royce , Lotus Cars , Aston-Martin , Porsche , and Audi . [ 2 ]
Full-hard rolling reduces the thickness by 50%, while the others involve less of a reduction. Cold rolled steel is then annealed to induce ductility in the cold rolled steel which is simply known as a Cold Rolled and Close Annealed. Skin-rolling, also known as a skin-pass, involves the least amount of reduction: 0.5–1%.
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