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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat.A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic.
Butt welding is usually performed using one of several methods. The first, and most common, is butt welding or butt fusion, which is a type of hot plate welding. This technique involves heating two planed surfaces of thermoplastic material (typically polyethylene) against a heated surface. After a specified amount of time, the heating plate is ...
Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual ...
When the welding direction is parallel to the orientation of the fibers, the weld width is usually narrower due to heat being channeled through the fibers to the front and the rear of the weld. [ 6 ] Increased volume fraction of reinforcements such as glass can scatter the laser beam, thus allowing less to be transmitted to the weld joint.
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
Spin welding creates a clean and sound weld joint that requires little post processing. [3] Due to this most parts being welded are in the final stages of production, or are in final assembly. The first known application of spin welding was in the assembly of compasses, however spin welding has become used in a wide variety of products.
Welding thermoplastic with heat is very similar to welding glass. The plastic first must be cleaned and then heated through the glass transition, turning the weld-interface into a thick, viscous liquid. Two heated interfaces can then be pressed together, allowing the molecules to mix through intermolecular diffusion, joining them as one.
Hold time typically lasts for one half of weld time allowing the weld to solidify. The tooling is being removed from the part during a phase called “up-stroke.” This stage takes place at the completion of the hold time. [3] Some amount of plastic substrate can remain on tooling surface after the welding process.
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