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Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
In this example, the solder tabs connected to the cable represent the permanent connection, whilst the male connector portion interfaces with a female socket forming a detachable connection. There are many ways of applying a connector to a cable or device. Some of these methods can be accomplished without specialized tools.
To obtain functional joints, the inside of the fitting and the outside of the copper pipe are cleaned using steel wool or cleaning tape, flux paste is applied, the pipe is inserted into the fitting and heat is applied from a portable butane torch or propane torch until a ring of solder shows at the edges of the fitting. To obtain a durable ...
The impurities can be removed by mechanical cleaning or by chemical means, but the elevated temperatures required to melt the filler metal (the solder) encourages the work piece (and the solder) to re-oxidize. This effect is accelerated as the soldering temperatures increase and can completely prevent the solder from joining to the workpiece.
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
The benefits of crimping over soldering and wire wrapping include: A well-engineered and well-executed crimp is designed to be gas-tight, which prevents oxygen and moisture from reaching the metals (which are often different metals) and causing corrosion; Because no alloy is used (as in solder) the joint is mechanically stronger [6]
Solder fittings are smooth and easily slip onto the end of a tubing section. The joint is then heated using a torch, and the solder is melted into the connection. When the solder cools, it forms a very strong bond that can last for decades. Solder-connected rigid copper is the most popular choice for water supply lines in modern buildings.
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