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Bessemer converter, schematic diagram. The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is removal of impurities from the iron by oxidation with air being blown through the molten iron. The oxidation also ...
Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots .
It was an early example of reverse engineering where a product is analysed, and then reproduced. The process was kept secret, with only members of his immediate family having access to the factory. The Nuremberg powder, which was made by hand, retailed in London for £5 12 s per pound and he eventually reduced the price to half a crown £ – 2 ...
The product of the blast furnace is pig iron, which contains 4–5% carbon and usually some silicon. To produce a forgeable product, a further process was needed (usually described as fining, rather than refining). From the 16th century, this was undertaken in a finery forge.
Open-hearth steelmaking had superseded the Bessemer process in UK by 1900, but elsewhere in Europe, especially in Germany, the Bessemer and Thomas processes were used until the late 1960s when they were superseded by basic oxygen steelmaking. The last open-hearth furnace in former East Germany was stopped in 1993. In the US, steel production ...
The Edgar Thomson Steel Works was designed and built because of the Bessemer process, the first inexpensive industrial process for the mass production of steel. In the process, air blowing through the molten iron removed impurities via oxidation. This took place in the Bessemer converter, a large ovoid steel container lined with clay or dolomite.
In the 1800s, the US switched from charcoal to coal in ore smelting, adopted the Bessemer process, and saw the rise of very large integrated steel mills. In the 20th century, the US industry transitioned from the open hearth furnace to the basic oxygen steelmaking process. After peaking in the 1940s and 1950s, the US iron and steel industry ...
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