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Metal burr extending beyond the edge of the cut piece, view on the cut face (top) and from the bottom (bottom) A burr is a raised edge or small piece of material that remains attached to a workpiece after a modification process. [1] It is usually an unwanted piece of material and is removed with a deburring tool in a process called deburring.
These are often used in CNC machining centers for removing burrs (the small flakes of metal) after a machining process. To achieve optimal surface speed and cutting conditions, burrs are rapidly rotated at high speeds, often in the range of thousands or tens of thousands of RPM , which is typically the maximum speed supported by a given spindle.
Because the material is so tightly held and controlled in this setup, part flatness remains very true, distortion is nearly eliminated, and edge burr is minimal. Clearances between the die and punch are generally around 1% of the cut material thickness, which typically varies between 0.5–13 mm (0.020–0.512 in). [ 8 ]
Grinding inside the machine is accomplished with abrasive wheels mounted on a spindle (and in some cases, multiple spindles). Depending on what material is being ground, these wheels are made with industrial diamond (when grinding tungsten carbide ), cubic boron nitride (when grinding cobalt steel), and other materials (when grinding, for ...
The electrochemical grinding process combines traditional electrochemical machining and grinding processes to remove material from a workpiece. A grinding wheel is used as a cutting tool as a cathode and the workpiece is an anode.
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Machining is a form of subtractive manufacturing, [1] which utilizes machine tools, in contrast to additive manufacturing (e.g. 3D printing), which uses controlled addition of material. Machining is a major process of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and ...
Broaching is a machining process that uses a toothed tool, called a broach, to remove material.There are two main types of broaching: linear and rotary.In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut.