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Square keys are used for smaller shafts and rectangular faced keys are used for shaft diameters over 6.5 in (170 mm) or when the wall thickness of the mating hub is an issue. Set screws often accompany parallel keys to lock the mating parts into place. [3] The keyway is a longitudinal slot in both the shaft and mating part.
The material used for ordinary shafts is mild steel. When high strength is required, an alloy steel such as nickel, nickel-chromium or chromium-vanadium steel is used. Shafts are generally formed by hot rolling and finished to size by cold drawing or turning and grinding. [citation needed]
The 2 feet (0.61 m) long dhara had a six-bladed head and octagonal steel shaft and came from Kolhapur. The garguz had eight-bladed heads and basket hilts or was seven-bladed with a basket hilt. Its length varied from 2.4 to 2.10 inches (61 to 53 mm). The khundli phansi was 1 inch (25 mm) long and had a head of open scroll work.
Petherick Mine Cap (Horizontal Shaft), July, 2009. 1/4 inch or thicker steel-plating is also used, on both horizontal and vertical shafts. These allow for easier customization than concrete, cutting access holes in steel is far easier than building the concrete forms necessary for the same result.
A shaft angle is the angle between the axes of two non-parallel gear shafts. In a pair of crossed helical gears, the shaft angle lies between the oppositely rotating portions of two shafts. This applies also in the case of worm gearing. In bevel gears, the shaft angle is the sum of the two pitch angles
As an example, a 10 mm (0.394 in) shaft made of 303 stainless steel will form a tight fit with allowance of 3–10 μm (0.00012–0.00039 in). A slip fit can be formed when the bore diameter is 12–20 μm (0.00047–0.00079 in) wider than the rod; or, if the rod is made 12–20 μm under the given bore diameter.
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