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Direct injection expanded foam molding (also known as injection molded foam) is a manufacturing process that creates soft foam products direct from a compound into a final product. [1] This process eliminates the steps normally required for die-cutting and compression molding, because it manufactures the foam and the product, simultaneously.
The value of the draft angle depends upon the complexity of the pattern, the type of molding (hand molding or machine molding), height of the surface, etc. Draft provided on the casting is usually 1 to 3 degrees on external surfaces (5 to 8 internal surfaces). [7]
EIFS is not stucco despite often called "synthetic stucco". Traditional stucco is a centuries-old, hard, dense, thick, non-insulating material which consists of aggregate, a binder, and water. EIFS is a lightweight synthetic wall cladding that includes foam plastic insulation and thin synthetic coatings.
Stucco or render is a construction material made of aggregates, a binder, and water. Stucco is applied wet and hardens to a very dense solid. It is used as a ...
Evaporative-pattern casting is a type of casting process that uses a pattern made from a material that will evaporate when the molten metal is poured into the molding cavity. The most common evaporative-pattern material used is polystyrene foam. [1] The two major evaporative-pattern casting processes are: [1] Lost-foam casting; Full-mold casting
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Full-mold casting is an evaporative-pattern casting process which is a combination of sand casting and lost-foam casting. It uses an expanded polystyrene foam pattern which is then surrounded by sand, much like sand casting. The metal is then poured directly into the mold, which vaporizes the foam upon contact. Full-mold casting
Lost-foam casting is a modern form of investment casting that eliminates certain steps in the process. Investment casting is so named because the process invests (surrounds) the pattern with refractory material to make a mould, and a molten substance is cast into the mold. Materials that can be cast include stainless steel alloys, brass ...
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