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[1] [2] The process of wire drawing changes material properties due to cold working. The area reduction in small wires is generally 15–25% and in larger wires is 20–45%. [1] The exact die sequence for a particular job is a function of area reduction, input wire size and output wire size. As the area reduction changes, so does the die ...
In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature.. Such processes are contrasted with hot working techniques like hot rolling, forging, welding, etc. [1]: p.375 The same or similar terms are used in glassmaking for the equivalents; for example cut glass is made by "cold ...
Some advantages of cold heading a part over using a CNC lathe or Swiss screw machine include reduced part cost both through production speed (60-400 parts per minute) and the minimal scrap generated from a cold headed part. Also, because the part is formed rather than cut, the grain flow stays intact and creates a much stronger part for its ...
For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at higher temperatures to hot work large wires, rods, or hollow tubes in order to reduce ...
In both those instances the white wire should be identified as being hot, usually with black tape inside junction boxes. The neutral wire is identified by gray or white insulated wire, perhaps using stripes or markings. With lamp cord wire the ribbed wire is the neutral, and the smooth wire is the hot. NEC 2008 400.22(f) allows surface marking ...
In jewelry manufacture, crimp beads, or crimp tubes, are used to make secure joints in fine wire, such as used in clasps or tie loops. A crimped lead (or other soft metal) seal is attached to secure wires used to secure fasteners in aircraft, or to provide visual evidence of tampering when securing a utility meter or as a seal on cargo containers.
Some of these devices used larger undercut screw terminals to more securely hold the wire. Special CO/ALR-rated wall outlet and wall switch. Unfortunately, CU/AL switches and receptacles failed to work well enough with aluminum wire, and a new specification called CO/ALR (meaning copper-aluminum, revised) was created.
The wire may be wrapped directly under the head of a screw, may be held by a metal plate forced against the wire by a screw, or may be held by what is, in effect, a set screw in the side of a metal tube. The wire may be directly stripped of insulation and inserted under the head of a screw or into the terminal.