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The exterior walls and trim are all concrete. The building features a rusticated base, rusticated quoins, smooth walls and trabeated fenestration accented with various types of pediments. [4] The Federal Building derives much of its significance from the method of construction. The building was constructed of poured monolithic concrete.
Original tabby concrete walls of slave housing at Kingsley Plantation, early nineteenth century. Tabby is a type of concrete made by burning oyster shells to create lime, then mixing it with water, sand, ash and broken oyster shells. [1]
Cast-in-place concrete or Cast-in-situ concrete is a technology of construction of buildings where walls and slabs of the buildings are cast at the site in formwork. [1] This differs from precast concrete technology where slabs are cast elsewhere and then brought to the construction site and assembled. [ 2 ]
Due to erosion, part of the fort is now under the Beaufort River. The exposed portions of the heavily degraded tabby walls have been protected with a new layer of tabby. [4] Fort Frederick may be the oldest tabby structure in South Carolina. [5] In 2015, archaeologists investigated the site.
Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels, floors, roofs, and piles.
Masonry walls have an endothermic effect of its hydrates, as in chemically bound water, unbound moisture from the concrete block, and the poured concrete if the hollow cores inside the blocks are filled. Masonry can withstand temperatures up to 1,000 °F (538 °C) and it can withstand direct exposure to fire for up to 4 hours.
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