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The pattern is made of wax, wood, plastic, or metal. The molds are constructed by several different processes dependent upon the type of foundry, metal to be poured, quantity of parts to be produced, size of the casting, and complexity of the casting. These mold processes include: Sand casting – Green or resin bonded sand mold.
A bronze casting showing the sprue and risers. A riser, also known as a feeder, [1] is a reservoir built into a metal casting mold to prevent cavities due to shrinkage.Most metals are less dense as a liquid than as a solid so castings shrink upon cooling, which can leave a void at the last point to solidify.
Another method involves filling the entire mould with molten wax and letting it cool as a solid object. [citation needed] If a core is required, there are two options: soluble wax or ceramic. Soluble wax cores are designed to melt out of the investment coating with the rest of the wax pattern; ceramic cores are removed after the product has ...
Wax melters are devices used in the packaging and candle-making industries to melt wax. The type of tank used to melt candle wax is quite different from adhesives, solder, and tar. For example, tanks used for adhesives may need to be heated up to 260 °C (500 °F) [ 1 ] whilst an organic soy wax will be ruined at over 60 °C (140 °F) and ...
Mold cavity: The combined open area of the molding material and core, where the metal is poured to produce the casting. Riser: An extra void in the mold that fills with molten material to compensate for shrinkage during solidification. Gating system: The network of connected channels that deliver the molten material to the mold cavities.
Illustration of stepwise bronze casting by the lost-wax method. Lost-wax casting – also called investment casting, precision casting, or cire perdue (French: [siʁ pɛʁdy]; borrowed from French) [1] – is the process by which a duplicate sculpture (often a metal, such as silver, gold, brass, or bronze) is cast from an original sculpture.
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