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Lost-wax casting – also called investment casting, precision casting, or cire perdue (French: [siʁ pɛʁdy]; borrowed from French) [1] – is the process by which a duplicate sculpture (often a metal, such as silver, gold, brass, or bronze) is cast from an original sculpture. Intricate works can be achieved by this method.
In addition to the main aspects of casting production – filling, crystallization, and porosity prediction, ProCAST is capable of predicting the occurrence of deformations and residual stresses in the casting and can be used to analyze processes such as core making, centrifugal casting, lost wax casting, continuous casting. [32]
The fragile wax patterns must withstand forces encountered during the mould making. Much of the wax used in investment casting can be reclaimed and reused. [2] Lost-foam casting is a modern form of investment casting that eliminates certain steps in the process.
The lost-wax casting technique Robinson developed is a modified version of the bronze casting technique. It involves creating a plaster mould which is filled with molten wax. The mould is then removed (and can be reused) and the wax is encased in a heat-resistant covering and placed in the kiln.
The lost wax process originated in ancient Mesopotamia. The earliest known record of lost-wax casting is a clay tablet written in cuneiform in the ancient city of Sparta, Babylon, which specifically records how much wax is needed to cast a key. [6] The earliest-known castings in the global archaeological record were made in open stone molds. [7]
Dhokra (also spelt Dokra) is non–ferrous metal casting using the lost-wax casting technique. This sort of metal casting has been used in India for over 4,000 years and is still used. One of the earliest known lost wax artifacts is the dancing girl of Mohenjo-daro. [1]
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The history of copper metallurgy is thought to have followed the following sequence: 1) cold working of native copper, 2) annealing, 3) smelting, and 4) the lost wax method. In southeastern Anatolia, all four of these metallurgical techniques appears more or less simultaneously at the beginning of the Neolithic c. 7500 BC. [4]