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The process, called sintering, causes the constituent materials to fuse to make a single porous mass with little change in the chemical properties of the ingredients. The purpose of sinter are to be used converting iron into steel. Sinter plants, in combination with blast furnaces, are also used in non-ferrous smelting.
Liquid phase sintering is the process of adding an additive to the powder which will melt before the matrix phase. The process of liquid phase sintering has three stages: rearrangement – As the liquid melts capillary action will pull the liquid into pores and also cause grains to rearrange into a more favorable packing arrangement.
The process begins with a downdraft sintering operation. The sinter, which is a mixture of roaster calcine and EAF (electric arc furnace) calcine, is loaded onto a gate type conveyor and then combustions gases are pumped through the sinter. The carbon in the combustion gases react with some impurities, such as lead, cadmium, and halides.
The Parkes process is used to separate silver or gold from lead. Finally, the molten lead is refined. Pyrometallurgical methods are usually used to remove the remaining non-lead components of the mixture, for example the Betterton-Kroll process and the Betts electrolytic process. The non-lead metals are usually sold to other metal processing ...
Pieces of agglomerate produced by the Dwight-Lloyd process, laid on an A4 sheet. Agglomerate is a material composed of iron oxides and gangue, roasted and sintered [notes 1] [1] in an agglomeration plant. This product is obtained by burning coal previously mixed with iron ore and oxides.
The Corex Process is a smelting reduction process created by Primetals Technologies as a more environmentally friendly alternative to the blast furnace. [1] Presently, the majority of steel production is through the blast furnace which has to rely on coking coal [2] and requires a sinter plant in order to prepare the iron ore for reduction. [3]
Integrated into a steelmaking complex, the Krupp-Renn process provides an alternative to sinter plants or beneficiation processes, [22] effectively eliminating waste rock and undesired elements like zinc, lead, and tin. In a blast furnace, these elements undergo vaporization-condensation cycles which progressively saturates the furnace.
Sinter plant, in which iron-ore dust gets mixed with other fine materials at high temperature, to create a product – sinter – for use in a blast furnace; Sintering, a high temperature process for fusing powder together; Calcareous sinter, calcium carbonate deposited by springs; Siliceous sinter, silica deposited by hot springs and geysers