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The polymer solution casting process utilizes a mandrel, or inner diameter mold, that is immersed in a tank of polymer solution or liquid plastic that has been specifically engineered for the process. Due to a combination of thermal and frictional properties, the polymer solution then forms a thin film around the mold. [1]
A custom resin cast Pinky:St part and two-part silicone mold. Resin casting is used to produce collectible and customized toys and figures like designer toys, garage kits and ball-jointed dolls, as well as scale models, either individual parts or entire models of objects like trains, aircraft or ships. They are generally produced in small ...
In solvent casting and particulate leaching (SCPL), a polymer is dissolved in an organic solvent. Particles, mainly salts, with specific dimensions are then added to the solution. The mixture is shaped into its final geometry. For example, it can be cast onto a glass plate to produce a membrane or in a three-dimensional mold to produce a scaffold.
Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. Heavy equipment like machine tool beds, ships' propellers, etc. can be cast easily in the required size, rather than fabricating by joining several small pieces. [1] Casting is a 7,000-year-old process.
Cast – Plastics extrusion can cast film which is cooled or quenched then wound up on a roll. Extruded film can be stretched, thinned, or oriented in one or two directions. Blown or tubular process forces air into an extruded ring to expand the film. Flat tenter frames stretch the extruded film before annealing. [3] [4]
PMMA polymer and methyl methacrylate monomer mix is then injected into a flask containing a gypsum mold of the previously designed prosthesis, and placed under heat to initiate polymerization process. Pressure is used during the curing process to minimize polymerization shrinkage, ensuring an accurate fit of the prosthesis.
Fibre-reinforced plastic (FRP; also called fibre-reinforced polymer, or in American English fiber) is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass (in fibreglass ), carbon (in carbon-fibre-reinforced polymer ), aramid , or basalt .
The polymer is dissolved in an organic solvent (such as dichloromethane). Powdered drug and filler (typically an inert sugar) are added to the liquid solution and rapidly mixed to obtain a homogeneous mixture. The drug-filler-polymer mixture is then cast into a mold at −80 °C and freeze-dried until solid.