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The Bayer process is the principal industrial means of refining bauxite to produce alumina (aluminium oxide) and was developed by Carl Josef Bayer.Bauxite, the most important ore of aluminium, contains only 30–60% aluminium oxide (Al 2 O 3), the rest being a mixture of silica, various iron oxides, and titanium dioxide. [1]
The liquid aluminium is removed from the cell via a siphon every 1 to 3 days in order to avoid having to use extremely high temperature valves and pumps. Alumina is added to the cells as the aluminum is removed. Collected aluminium from different cells in a factory is finally melted together to ensure uniform product and made into metal sheets.
Aluminium smelting is the process of extracting aluminium from its oxide, alumina, generally by the Hall-Héroult process. Alumina is extracted from the ore bauxite by means of the Bayer process at an alumina refinery .
Red mud near Stade Bauxite, an aluminium ore (Hérault department, France).The reddish colour is due to iron oxides that make up the main part of the red mud.. Red mud, now more frequently termed bauxite residue, is an industrial waste generated during the processing of bauxite into alumina using the Bayer process.
It is the world's main source of aluminium and gallium. Bauxite consists mostly of the aluminium minerals gibbsite (Al(OH) 3), boehmite (γ-AlO(OH)) and diaspore (α-AlO(OH)), mixed with the two iron oxides goethite (FeO(OH)) and haematite (Fe 2 O 3), the aluminium clay mineral kaolinite (Al 2 Si 2 O 5 (OH) 4) and small amounts of anatase (TiO ...
As aluminium is a small atom relative to these chalcogens, these have four-coordinate tetrahedral aluminium with various polymorphs having structures related to wurtzite, with two-thirds of the possible metal sites occupied either in an orderly (α) or random (β) fashion; the sulfide also has a γ form related to γ-alumina, and an unusual ...
First, aluminium oxide (Al 2 O 3) is obtained through the Bayer process by digestion of bauxite with sodium hydroxide (NaOH) at about 240 °C. Second, the aluminium oxide is subjected to a Hall–Héroult process together with cryolite to obtain aluminium that will then be combined with iron to create the ferroaluminum. Last, after the ...
The products are aluminum oxide, elemental iron, [4] and a large amount of heat. The reactants are commonly powdered and mixed with a binder to keep the material solid and prevent separation. Other metal oxides can be used, such as chromium oxide, to generate the given metal in its elemental form.