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Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch. Below is a chart providing the decimal-fraction equivalents that are most relevant to fractional-inch drill bit sizes (that is, 0 to 1 by 64ths).
A handy chart of decimal-fraction equivalents, 0 to 1 by 64ths. Prints nicely as 11x17 in landscape orientation. Useful for machinists who work with inch-based measurements. Date: 24 October 2007: Source: Own work: Author: Three-quarter-ten
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
Sizes are often expressed as a fraction of an inch, with a one in the numerator, and a decimal number in the denominator. For example, 1/2.5 converts to 2/5 as a simple fraction, or 0.4 as a decimal number. This "inch" system gives a result approximately 1.5 times the length of the diagonal of the sensor.
The choice between fraction and decimal notation is often a matter of taste and context. Fractions are used most often when the denominator is relatively small. By mental calculation, it is easier to multiply 16 by 3 ⁄ 16 than to do the same calculation using the fraction
Until then, workers such as millwrights, boilermakers, and machinists in the Anglosphere measured only in traditional fractions of an inch, divided via successive halving, usually only as far as 64ths (1, 1 ⁄ 2, 1 ⁄ 4, 1 ⁄ 8, 1 ⁄ 16, 1 ⁄ 32, 1 ⁄ 64). Each 64th is about 16 thou.
Thus only 23 fraction bits of the significand appear in the memory format, but the total precision is 24 bits (equivalent to log 10 (2 24) ≈ 7.225 decimal digits) for normal values; subnormals have gracefully degrading precision down to 1 bit for the smallest non-zero value.
Summary of basic size, fundamental deviation and IT grades compared to minimum and maximum sizes of the shaft and hole ... 1 decimal place (.x): ±0.2" 2 decimal ...
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