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The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels, floors, roofs, and piles.
Insulation may be categorized by its composition (natural or synthetic materials), form (batts, blankets, loose-fill, spray foam, and panels), structural contribution (insulating concrete forms, structured panels, and straw bales), functional mode (conductive, radiative, convective), resistance to heat transfer, environmental impacts, and more.
Cast-in-place concrete or Cast-in-situ concrete is a technology of construction of buildings where walls and slabs of the buildings are cast at the site in formwork. [1] This differs from precast concrete technology where slabs are cast elsewhere and then brought to the construction site and assembled. [ 2 ]
The panels can be used as floor, wall, and roof, with the use of the panels as floors being of particular benefit when used above an uninsulated space below. As a result, the total life-cycle cost of a SIP-constructed building will, in general, be lower than for a conventional framed one—by as much as 40%.
A common type of insulated slab is the beam and block system (mentioned above) which is modified by replacing concrete blocks with expanded polystyrene blocks. [11] This not only allows for better insulation but decreases the weight of slab which has a positive effect on load bearing walls and foundations.
An external wall insulation system (or EWIS) is a thermally insulated, protective, and decorative exterior cladding procedure involving the use of expanded polystyrene, mineral wool, polyurethane foam or phenolic foam, topped off with a reinforced cement based, mineral or synthetic finish and plaster. [2]
A vacuum insulated panel (VIP) is a form of thermal insulation consisting of a gas-tight enclosure surrounding a rigid core, from which the air has been evacuated. It is used in building construction , refrigeration units, and insulated shipping containers to provide better insulation performance than conventional insulation materials.