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Broadly, modern glass container factories are three-part operations: the "batch house", the "hot end", and the "cold end". The batch house handles the raw materials; the hot end handles the manufacture proper—the forehearth, forming machines, and annealing ovens; and the cold end handles the product-inspection and packaging equipment.
The glass is taken from the furnace in large iron ladles, which are carried upon slings running on overhead rails; from the ladle the glass is thrown upon the cast-iron bed of a rolling-table; and is rolled into sheet by an iron roller, the process being similar to that employed in making plate-glass, but on a smaller scale.
Float glass is a sheet of glass made by floating molten glass on a bed of molten metal of a low melting point, typically tin, [1] although lead was used for the process in the past. [2] This method gives the sheet uniform thickness and a very flat surface. [ 3 ]
The Fourcault process is a method of manufacturing plate glass. First developed in Belgium by Émile Fourcault (1862–1919) during the early 1900s, the process was used globally. Fourcault is an example of a "vertical draw" process, in that the glass is drawn against gravity in an upward direction. [1] Gravity forces influence parts of the ...
Machine drawn cylinder sheet was the first mechanical method for "drawing" window glass. Cylinders of glass 40 feet (12 m) high are drawn vertically from a circular tank. The glass is then annealed and cut into 7 to 10 foot (2 to 3 m) cylinders. These are cut lengthways, reheated, and flattened. This process was invented in the US in 1903.
Louis Lucas de Nehou and A. Thevart perfected the process of casting polished plate glass in 1688 in France. Prior to this invention, mirror plates, made from blown "sheet" glass, had been limited in size. De Nehou's process of rolling molten glass poured on an iron table rendered the manufacture of very large plates possible. [53]
Cutter removing ends of cylinder and slicing the tube lengthwise Sliced tube of glass is flattened in an oven. Cylinder blown sheet is a type of hand-blown window glass. It is created with a similar process to broad sheet, but with the use of larger cylinders. In this manufacturing process glass is blown into a cylindrical shape by a glass blower.
Rolled plate is a type of industrially produced glass. It was invented and patented by James Hartley circa 1847. [ 1 ] [ 2 ] Rolled-plate glass is used architecturally ; in the mid-19th century, uses included roofing railway stations and greenhouses.