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Once the arc is struck, the welder moves the torch in a small circle to create a welding pool, the size of which depends on the size of the electrode and the amount of current. While maintaining a constant separation between the electrode and the workpiece, the operator then moves the torch back slightly and tilts it backward about 10–15 ...
The legs are the other two sides of the triangular fillet weld. The leg length is usually designated as the size of the weld. The throat of the weld is the distance from the center of the face to the root of the weld. Typically the depth of the throat should be at least as thick as the thickness of metal you are welding. [1]
Friction welded rods of aluminum AA1050 and AISI 304 stainless steel with diameter of 14.8 mm. Rods before and after welding prepared for tensile test. [49] The AISI 304 stainless steel has higher strength than the aluminum alloy. Hence, the formation of flashes was restricted to AA1050 aluminum only. [49]
Common sizes are 15 mm and 22 mm. [7] Other sizes include 18 mm, 28 mm, 35 mm, 42 mm, 54 mm, 66.7 mm, 76.1 mm, and 108 mm outside diameters. Tubing in 8 mm and 10 mm outside diameters is called a "micro bore" and is easier to install, although there is a slightly increased risk of blockage from scale or debris.
The voltage needed for welding depends on the resistance of the material to be welded, the sheet thickness and desired size of the nugget. When welding a common combination like 1.0 + 1.0 mm sheet steel, the voltage between the electrodes is only about 1.5 V at the start of the weld but can fall as low as 1 V at the end of the weld.
SAW strip-cladding utilizes a flat strip electrode (e.g. 60 mm wide x 0.5 mm thick). DC or AC power can be used, and combinations of DC and AC are common on multiple electrode systems. Constant voltage welding power supplies are most commonly used; however, constant current systems in combination with a voltage sensing wire-feeder are available.
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