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In manufacturing, a countersink (symbol: ⌵) is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt , screw or rivet , when placed in the hole, to sit flush with or below the surface of the surrounding material (by comparison, a counterbore makes a flat ...
Similar to an endmill but with flat-bottom plunging ability. The tool at E, a counterbore, is also often used for spotfacing in manual machining (not so much in CNC machining). A spotface or spot face is a machined feature in which a certain region of the workpiece (a spot) is faced, providing a smooth, flat, accurately located surface.
It is especially useful for working softer metals such as aluminum, copper, and mild steel. Another name for it is "maintenance reamer", referring to its use in the miscellaneous deburring and enlarging tasks often found in MRO work. A similar tool can be seen on select Swiss Army knives, such as the electrician model, to be used on conduit.
It is the intersection point of lines that may not meet on the finished part, such as the tangent lines of a curve or the theoretical sharp corner (TSC) that edge-breaking and deburring will remove. See also SC, TSC, and AC. P.F. press fit: A fastening or mating between two parts which is achieved by friction after the parts are pushed together
Filing operations can be used on a wide range of materials as a finishing operation. Filing helps achieve workpiece function by removing some excess material and deburring the surface. Sandpaper may be used as a filing tool for other materials, such as wood.
A countersink is a conical hole cut into a manufactured object; a countersink bit (sometimes called simply countersink) is the cutter used to cut such a hole. A common use is to allow the head of a bolt or screw, with a shape exactly matching the countersunk hole, to sit flush with or below the surface of the surrounding material.
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