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In older plug designs both blades were the same width, so the plug could be inserted into the receptacle either way around. Many plugs manufactured since 1948 are polarized ; the neutral blade is 5 ⁄ 16 in or 7.9 mm wide, 1 ⁄ 16 in or 1.6 mm wider than the line blade, so the plug can be inserted only one way.
A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
Generic plugs are often named for the pin diameter they are designed to take. Many non-proprietary co-axial power plugs are 5.5 mm (0.22 in) in outside diameter (OD) and 9.5 mm (0.37 in) in length. Two pin sizes are standard in the jacks for this size plug body, 2.1 mm (0.083 in) and 2.5 mm (0.098 in), and the plugs should match.
On the female socket, the major key is 4 mm deep at the 6-o'clock position. The width of the major key defines the current rating: 32 A plugs have a narrower 5 mm wide groove, while 16 A plugs have a wider 8 mm groove, and therefore 32 A plugs can be used with 16 A sockets but 16 A plugs cannot be used with 32 A sockets.
Calling that shield a shell (or D-shell) can be ambiguous, as the term shell is also short for the cable shell, or backshell. D-sub connectors have gender: parts with pin contacts are called male connectors or plugs, while those with socket contacts are called female connectors or sockets. The socket's shield fits tightly inside the plug's shield.
AC power plugs are also commonly circular, for example, Schuko plugs and IEC 60309. NMEA 2000 cabling using M12 connectors. The M12 connector, specified in IEC 61076-2-101, is a circular electrical plug/receptacle pair with 12mm OD mating threads, used in NMEA 2000, DeviceNet, IO-Link, some kinds of Industrial Ethernet, etc. [16] [17]
The dimensions of modular connectors are such that a narrower plug can be inserted into a wider jack that has more positions than the plug, leaving the jack's outermost contacts unconnected. The height of the plug's insertion area is 0.260 inches (6.60 mm) and the contacts are 0.040 inches (1.02 mm) apart (contact pitch), so the width is ...
Generic plugs are often described by their inside diameter, such as 2.1 mm DC plugs. After the two common 5.5 mm OD (Outer Diameter) plugs, the next-most common size is 3.5 mm OD with a 1.3 mm ID (Inner Diameter), usually about 9.5 mm in length, although both longer and shorter versions also exist. These 3.5 mm OD plugs are normally used for ...
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