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Spinning tools can be made of hardened steel for use with aluminum, or from solid brass for spinning stainless steel or mild steel. Some metal spinning tools are allowed to spin on bearings during the forming process. This reduces friction and heating of the tool, extending tool life and improving surface finish.
Melt spinning is a metal forming technique that is typically used to form thin ribbons of metal or alloys with a particular atomic structure. [ 1 ] Some important commercial applications of melt-spun metals include high-efficiency transformers ( Amorphous metal transformer ), sensory devices, telecommunications equipment, and power electronics.
Representative curves of applied stress vs number of cycles for steel (showing an endurance limit) and aluminium (showing no such limit).. The fatigue limit or endurance limit is the stress level below which an infinite number of loading cycles can be applied to a material without causing fatigue failure. [1]
The technique is known in the glass industry as "spinning". The centrifugal force pushes the molten glass against the mold wall, where it solidifies. The cooling process often takes between 16 and 72 hours depending on the impurities or volume of material. Typical products made using this process are television tubes and missile nose cones.
Friction welded rods of aluminum AA1050 and AISI 304 stainless steel with diameter of 14.8 mm. Rods before and after welding prepared for tensile test. [49] The AISI 304 stainless steel has higher strength than the aluminum alloy. Hence, the formation of flashes was restricted to AA1050 aluminum only. [49]
Due to its quantum nature, the spin of the electron can be in one of only two states, with the magnetic field either pointing "up" or "down" (for any choice of up and down). Electron spin in atoms is the main source of ferromagnetism, although there is also a contribution from the orbital angular momentum of the electron about the nucleus. When ...
In shear spinning the area of the final piece is approximately equal to that of the flat sheet metal blank. The wall thickness is maintained by controlling the gap between the roller and the mandrel. In shear forming a reduction of the wall thickness occurs. Before the 1950s, spinning was performed on a simple turning lathe. When new ...
Molds (or tooling) are either fabricated from welded sheet steel or cast. The fabrication method is often driven by part size and complexity; most intricate parts are likely made with cast tooling. Molds are typically manufactured from stainless steel or aluminum. Aluminum molds are usually much thicker than equivalent steel molds, as it is a ...