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The automotive industry makes large scale use of implant induction welding for the manufacture of large plastic items such as bumpers, plastic body panels, and fuel tanks. [7] Manufacturing costs of components with complex geometries are brought down by manufacturing the parts in separate pieces, to be assembled later using induction welding. [8]
Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
When the welding direction is parallel to the orientation of the fibers, the weld width is usually narrower due to heat being channeled through the fibers to the front and the rear of the weld. [ 6 ] Increased volume fraction of reinforcements such as glass can scatter the laser beam, thus allowing less to be transmitted to the weld joint.
The materials to be welded experience similar vibrations to those in plunge welding but shorter in time. [3] Hold force to the newly welded region is provided by previously welded section that has come out of the tooling and cooled down. [1] Scan welding is a type of continuous ultrasonic welding in which case large plates or sheets can be ...
The cost of materials includes the cost of the base and filler material, and the cost of shielding gases. Finally, energy cost depends on arc time and welding power demand. [73] For manual welding methods, labor costs generally make up the vast majority of the total cost. As a result, many cost-saving measures are focused on minimizing ...
The hot, compressed refrigerant vapor is now at a temperature and pressure at which it can be condensed and is routed through a condenser, usually in front of the car's radiator. Here the refrigerant is cooled by air flowing across the condenser coils (originating from the vehicle's movement or from a fan, often the same fan of the cooling ...
The main obstacle to overcome in this process is the setting of the parameters. For example, if over-welding occurs, then the concentration of plastic in the weld zone may be too low and cause the seal to break. If it is under-welded, the seal is incomplete. [17] Variations in the thicknesses of materials can cause variations in weld quality.
Friction welding (FWR) is a solid-state welding and bonding process that generates heat through mechanical friction between workpieces in relative motion to one another. The process is used with the addition of a lateral force called "upset" to plastically displace and fuse the materials. [1]
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