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Cold spray additive manufacturing (CSAM) (also called cold spray 3D printing) is a particular application of cold spraying, able to fabricate freestanding parts or to build features on existing components. During the process, fine powder particles are accelerated in a high-velocity compressed gas stream, and upon the impact on a substrate or ...
In recent years, the development of additive manufacturing processes, such as 3D printing, has increased the use of AlSi10Mg.AlSi10Mg is well-suited for additive manufacturing processes such as selective laser melting (SLM) and electron beam melting (EBM). 3D printing with AlSi10Mg allows for the creation of complex geometries that would be difficult or impossible to produce using traditional ...
Printing: The process begins with printing the part using a filament containing metal powder bound in plastic. This filament, similar to that used in conventional FFF printers, is infused with metal. The printer deposits the metal-infused filament layer by layer, building up the shape of the part. These printed parts are referred to as "green ...
3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. [1] [2] [3] It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, [4] with the material being added together (such as plastics, liquids or powder grains being fused), typically layer by layer.
According to manufacturer specifications, the top model is the currently (April 2014) highest-performing metal 3D printer on the market and cost approximately 1.5 million euros. [1] The devices are able to machine materials such as aluminium, steel, titanium and Inconel. The maximum size of the manufactured components is 125 × 125 × 75 mm to ...
The process starts by slicing the 3D CAD file data into layers, usually from 20 to 100 micrometers thick, creating a 2D cross-section of each layer; this file format is the industry standard .stl file used on most layer-based 3D printing or stereolithography technologies. This file is then loaded into a file preparation software package that ...
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Parts are manufactured by melting metal powder, layer by layer, with an electron beam in a high vacuum. This powder bed method produces fully dense metal parts directly from metal powder with characteristics of the target material. The EBM machine reads data from a 3D CAD model and lays down successive layers of powdered material.
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