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Worker at carbon black plant, 1942. Carbon black (with subtypes acetylene black, channel black, furnace black, lamp black and thermal black) is a material produced by the incomplete combustion of coal tar, vegetable matter, or petroleum products, including fuel oil, fluid catalytic cracking tar, and ethylene cracking in a limited supply of air.
It was the first carbon black plant built in the US in 30 years. [1] Monolith chose the location for its industrial land, and access to Silicon Valley. There, it piloted its process for creating carbon black, a powder typically made from crude oil that is used to reinforce rubber products and
Carbon black begins as a byproduct of what is referred to as partial oxidation, a process during which crude oil residues, such as vacuum residues from crude oil distillation or residues from the thermic cracking process, split due to the effects of the mixture of oxygen and water steam under high temperatures around 1,300 °C.
Way oil (the oil made for machine tool ways) works as a cutting oil. In fact, some screw machines are designed to use one oil as both the way oil and cutting oil. (Most machine tools treat way lube and coolant as separate things that inevitably mix during use, which leads to tramp oil skimmers being used to separate them back out.)
There are many different kinds of honing oils to suit different needs. It is important to use the appropriate solution for the job. In the case of knife sharpening, motor oil is too thick or heavy and can over-lubricate or clog a sharpening stone, whereas WD-40 is too light an oil and will not carry the metal filings plus stone dust (collectively known as swarf) away from the stone, and clog it.
The carbon is obtained as black powdery solid matter and forms a technical product which may be used e.g. as filler in the rubber industry, as pigment soot for inks and paints or as raw material for electrical components. The hydrogen may be discharged for the chemical industry or may be used for generating electricity. [4]
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Therefore, they are being replaced with alternatives. In cutting fluids, their role is largely confined to formulations for forming complex stainless steel parts. The activity of halogenated hydrocarbons increases with decreasing stability of the carbon-halogen bond. At local contact temperatures ranging between 305-330 °C, the additive ...