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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Conductor sizes range from 12 mm 2 (#6 American wire gauge) to 750 mm 2 (1,590,000 circular mils area), with varying resistance and current-carrying capacity. For large conductors (more than a few centimetres in diameter), much of the current flow is concentrated near the surface due to the skin effect. The center of the conductor carries ...
Conductors installed so that air can freely move over them can be rated to carry more current than conductors run inside a conduit or buried underground. High ambient temperature may reduce the current rating of a conductor. Cables run in wet or oily locations may carry a lower temperature rating than in a dry installation. A lower rating will ...
Cable sizing must therefore consider maximum demand, voltage drop over the cable, and current-carrying capacity. Voltage drop is usually the main factor considered, but current-carrying capacity is as important when considering short, high-current runs such as between a battery bank and inverter.
Aluminium conductor steel-reinforced cable (ACSR) is a type of high-capacity, high-strength stranded conductor typically used in overhead power lines. The outer strands are high-purity aluminium , chosen for its good conductivity, low weight, low cost, resistance to corrosion and decent mechanical stress resistance.
Similarly, if two conductors are near each other carrying AC current, their resistances increase due to the proximity effect. At commercial power frequency, these effects are significant for large conductors carrying large currents, such as busbars in an electrical substation, [2] or large power cables carrying more than a few hundred amperes.
All electrical cables are somewhat flexible, allowing them to be shipped to installation sites wound on reels, drums or hand coils. Flexibility is an important factor in determining the appropriate stranding class of the cable as it directly affects the minimum bending radius. Power cables are generally stranding class A, B, or C.
Eight power class levels (1–8) negotiated by signature or 0.1 W steps negotiated by LLDP Derating of maximum cable ambient operating temperature None 5 °C (9 °F) with one mode (two pairs) active 10 °C (20 °F) with more than half of bundled cables pairs at I max [35] 10 °C (20 °F) with temperature planning required Supported cabling