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The most commonly used material is a heavy weight vinyl known as PVC (polyvinyl chloride). The weights of the different banner substrates range from as light as 9 ounces per square yard (310 g/m 2) to as heavy as 22 oz/sq yd (750 g/m 2), and may be double- or single-sided.
Interstate Plastics claims the material offers an alternative to thermoformable plastic sheets while providing a printable surface for custom designs and patterns. [2] Most vinyl sign print shops are able to print custom designs or patterns onto the material. IPK is currently the only thermoforming sheet on the market sold with a printable cap.
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Proprietary company blends of polymer in the vinyl allowed the material to conform to compound curves, recesses, and corrugations through the use of heat guns and torches. [6] By 2017, color change vinyl wraps, paint color matching vinyl wraps, and overlaminates evolved to include complex and creative graphic designs and advanced colors.
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It is also known by the common brand names Zip-A-Tone (1937, now defunct [2]), Chart-Pak (1949 [3]), and Letratone (1966, from Letraset [4]). A dry transfer screentone sheet, sometimes informally known as a "tone", consists of a flexible transparent backing, the printed texture, and a wax adhesive layer.
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