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Initially "electric steel" produced by an electric arc furnace was a specialty product for such uses as machine tools and spring steel. Arc furnaces were also used to prepare calcium carbide for use in carbide lamps. The Stassano electric furnace is an arc type furnace that usually rotates to mix the bath.
A "heat" (batch) of iron is loaded into the furnace, sometimes with a "hot heel" (molten steel from a previous heat). Gas burners may assist with the melt. As in BOS, fluxes are added to protect the vessel lining and help impurity removal. The furnaces are typically 100 tonne-capacity that produce steel every 40 to 50 minutes. [15]
New Zealand Steel steel complex, fed by direct reduction rotary furnaces (SL/RN process) [1] (capacity 650,000 t/year). [2] In the iron and steel industry, direct reduction is a set of processes for obtaining iron from iron ore, by reducing iron oxides without melting the metal. The resulting product is pre-reduced iron ore.
Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.) in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).
CMC operates 212 facilities in the United States and Poland, including electric arc furnace mini-mills, scrap recycling facilities, and steel fabrication plants. [1] In its fiscal 2023 year, it shipped 6.1 million short tons of steel to external customers; 84% of its sales were in the United States and 16% of its sales were from its facilities ...
A submerge-arc furnace's shell or casing is fabricated from steel. The lower part is lined with hard blocks of strongly calcined carbon, and the upper part with firebrick. The floor and lower section of the furnace are water-cooled. Three electrodes are placed at the angles of an equilateral triangle with rounded corners.
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Qatar Steel Company FZE [18] was established in August 2003 to produce steel wire-rod products. The company operates two primary facilities at its 60,000 Sq. meter Jebel Ali Free Zone site. The facilities have a yearly production capacity of 280,000 tonnes of wire rods and 300,000 tons of bars. [19]