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A Kaplan turbine has fewer runner blades than a Francis turbine because a Kaplan turbine's blades are twisted and cover a larger circumference. Friction losses in a Kaplan turbine are less. The shaft of a Francis turbine is usually vertical (in many of the early machines it was horizontal), whereas in a Kaplan turbine it is always vertical.
A Francis turbine consists of the following main parts: Spiral casing : The spiral casing around the runner of the turbine is known as the volute casing or scroll case. Throughout its length, it has numerous openings at regular intervals to allow the working fluid to impinge on the blades of the runner.
The Kaplan turbine was an evolution of the Francis turbine. Its invention allowed efficient power production in low-head applications which was not possible with Francis turbines. [2] The head ranges from 10 to 70 metres (33 to 230 ft) and the output ranges from 5 to 200 MW. Runner diameters are between 2 and 11 metres (6 ft 7 in and 36 ft 1 in).
Kaplan turbine: This turbine is a propeller-type turbine which has adjustable blades to achieve efficiency over a wide range of heads and flows. The Kaplan can be used at low to medium heads (1.5–20 metres) and medium to high flows (3 m 3 /s–30 m 3 /s). For higher flows multiple turbines can be used.
A steam turbine from MAN SE subsidiary MAN Turbo. In general, the two kinds of turbomachines encountered in practice are open and closed turbomachines. Open machines such as propellers, windmills, and unshrouded fans act on an infinite extent of fluid, whereas closed machines operate on a finite quantity of fluid as it passes through a housing or casing.
The two engineers worked on improving the turbine. And in 1848, Francis and Boyden successfully improved the turbine with what is now known as the Francis turbine. Francis's turbine eclipsed the Boyden turbine in power by 90%. In 1855, Francis published these findings in the "Lowell Hydraulic Experiments". [8]
Radial flow turbines are mechanically robust compared to axial turbines and they are easy to configure. As a result of that they were considered for the application before axial turbine. They are more tolerant of overspeed and temporary temperature extremes. Radial flow turbines have higher energy extraction capability in one single stage.
The peak efficiency of a cross-flow turbine is somewhat less than a Kaplan, Francis or Pelton turbine. However, the cross-flow turbine has a flat efficiency curve under varying load. With a split runner and turbine chamber, the turbine maintains its efficiency while the flow and load vary from 1/6 to the maximum.
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