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In the 1930s metallurgists Albert Portevin and D. Seferian attempted to experimentally determine heat transfer characteristics in welding. [1] They correlated the effects of several factors—material properties, welding process, and part dimensions—on temperature distribution, by performing oxyacetylene (gas) and covered electrode (arc) welds on plates and bars of various profiles, and ...
where Q = heat input (kJ/mm), V = voltage , I = current , and S = welding speed (mm/min). The efficiency is dependent on the welding process used, with gas tungsten arc welding having a value of 0.6, shielded metal arc welding and gas metal arc welding having a value of 0.8, and submerged arc welding 1.0. [1]
The optical path difference between the paths taken by two identical waves can then be used to find the phase change. Finally, using the phase change, the interference between the two waves can be calculated. Fermat's principle states that the path light takes between two points is the path that has the minimum optical path length.
The metal puddle will travel towards where the metal is the hottest. This is accomplished through torch manipulation by the welder. The amount of heat applied to the metal is a function of the welding tip size, the speed of travel, and the welding position. The flame size is determined by the welding tip size.
With hot wedge welding, the speed of travel is an added parameter as the wedge unit is self-propelled by the rollers. The typical temperature range when welding high-density polyethylene (HDPE) is 220 to 400 °C (428 to 752 °F); the travel speed is typically 0.7 to 4 metres per second (2.3 to 13.1 ft/s). [5]
The phase velocity of a wave is the rate at which the wave propagates in any medium. This is the velocity at which the phase of any one frequency component of the wave travels. For such a component, any given phase of the wave (for example, the crest) will appear to travel at the phase velocity.
is the speed of light (i.e. phase velocity) in a medium with permeability μ, and permittivity ε, and ∇ 2 is the Laplace operator. In a vacuum, v ph = c 0 = 299 792 458 m/s, a fundamental physical constant. [1] The electromagnetic wave equation derives from Maxwell's equations.
One is from the American Welding Society (AWS) and recommended for structural steels and the other is the formula based on the International Institute of Welding (IIW). [3] The AWS states that for an equivalent carbon content above 0.40% there is a potential for cracking in the heat-affected zone (HAZ) on flame cut edges and welds. However ...