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Punch presses are large machines with either a 'C' type frame, or a 'portal' (bridge) type frame. The C type has the hydraulic ram at the top foremost part, whereas the portal frame is much akin to a complete circle with the ram being centered within the frame to stop frame deflection or distortion.
In metalworking, a knockout punch, also known as a chassis punch, panel punch, Greenlee punch, or a Q-max, [1] is a hand tool used to punch a hole through sheet metal. It is a very simple tool that consists of a punch, die, and screw. There are three different drive systems: manual, ratchet, and hydraulic. [2]
The compound tool differs from progressive and stage tools by the arrangement of the punch and die. It is an inverted tool where blanking and piercing takes place in a single stage and also the blanking punch will act as the piercing die. That means punch will be to the bottom side of the tool and piercing punches to top side of the tool.
A turret punch press houses punches and their corresponding dies in a revolving indexed turret, while a rail type punch stores tooling on a back rail out of the way of the workpiece. These machines use hydraulic as well as pneumatic power to press the shape with enough force to shear the metal.
The punch then is raised into the hydraulic chamber and pressure is increased to as high as 100 MPa (15000 psi) which forms the part around the punch. Then the pressure is released and punch retracted, hydraulic chamber lifted, and the process is complete.
The punch is attached to a mechanical or hydraulic press. These machines reciprocate in a cycle 20 to 60 times per minute. A cold slug is placed below the punch and over the die. The punch makes contact with the slug forcing it around the circumference of the punch and into the die.
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