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Aluminium foam sandwich (AFS) is a sandwich panel product which is made of two metallic dense face sheets and a metal foam core made of an aluminium alloy. AFS is an engineering structural material owing to its stiffness-to-mass ratio and energy absorption capacity ideal for application such as the shell of a high-speed train .
EPS is the most common of the foams used and has an R-value (thermal resistance) of about 4 °F·ft 2 ·h/Btu (equivalent to about 0.7 K·m 2 /W) per 25 mm thickness, which would give the 3.5 inches (89 mm) of foam in a 4.5-inch-thick (110 mm) panel an R value of 13.8 (caution: extrapolating R-values over thickness may be imprecise due to non ...
The claimed R-value of Styrofoam insulation is approximately 5 °F⋅ft 2 ⋅h/BTU for 1 inch thick sheet. [7] Styrofoam can be used under roads and other structures to prevent soil disturbances due to freezing and thawing. [8] [9] DuPont also produces Styrofoam blocks and other shapes for use by florists and in craft products. [10]
The metallic foam samples are designed and manufactured by a US-based company, ERG Aerospace Corporation. [53] Heat fluxes as high as 174 W/cm2 were tested/handled. Data reveal that compressing the foam by four times in the streamwise direction (4X) enhanced thermal performance by more than 3 times, compared to the uncompressed metal foam.
1) In materials science, a sandwich-structured composite is a special class of composite materials that is fabricated by attaching two thin-but-stiff skins to a lightweight-but-thick core. The core material is normally of low strength, but its greater thickness provides the sandwich composite with high bending stiffness with overall low density .
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As described in the patent originally created by Alcan [2] with parallel patents created by Norsk Hydro, "Stabilized Aluminum Foam" is generated in a continuous casting process via direct shop air injection into a Metal Matrix Composite (MMC) melt. The MMC comprises an Al-Si cast alloy with a volume of particle in suspension.
Pre-expanded beads of polystyrene are injected into a preheated aluminum mold at low pressure. Steam is then applied to the polystyrene which causes it to expand more to fill the die. The final pattern is approximately 97.5% air and 2.5% polystyrene. Pre-made pouring basins, runners, and risers can be hot glued to the pattern to finish it. [1]
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