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Electric phosphate smelting furnace in a TVA chemical plant (1942) Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc.
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom .
Blast furnaces are currently rarely used in copper smelting, but modern lead smelting blast furnaces are much shorter than iron blast furnaces and are rectangular in shape. [76] Modern lead blast furnaces are constructed using water-cooled steel or copper jackets for the walls, and have no refractory linings in the side walls. [77]
Water jacket furnaces, when smelting sulphide copper ores, used an oxidation reaction that produces molten copper matte, which must be further treated in a convertor (similar in concept to a Bessemer convertor) or reverberatory furnace to produce copper metal. The product of that conversion process is known as blister copper.
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
The Bottom-blown Oxygen Converter or BBOC is a smelting furnace developed by the staff at Britannia Refined Metals Limited (“BRM”), a British subsidiary of MIM Holdings Limited (which is now part of the Glencore group of companies). The furnace is currently marketed by Glencore Technology.
The tatara smelting process involves direct reduction and—unlike a blast furnace—at no time is the product fully molten. The smelted iron remains in the furnace for an extended period until much of the iron has converted to tamahagane, a steel suitable for making swords.
Flash smelting (Finnish: Liekkisulatus, literally "flame-smelting") is a smelting process for sulfur-containing ores [1] including chalcopyrite. The process was developed by Outokumpu in Finland and first applied at the Harjavalta plant in 1949 for smelting copper ore. [2] [3] It has also been adapted for nickel and lead production. [2]
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