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In turn, the type of ink chemistry needs to fit requirements for the media (such as polyester, nylon, cotton, silk). Based on the media and ink combination, the choice comes for infra-red fixation, heat-press sublimation or steaming. The structure of the fabric also needs attention, for example whether it is woven, non-woven or knitted.
The fabric is permanently dyed so it can be washed without damaging the quality of the image. Advantages of dye-sublimation over other methods of textile printing: [7] images are permanent and do not peel or fade, the dye does not build up on the fabric. Colors can be extraordinarily brilliant due to the bonding of the dye to the transparent ...
Heat converts the solid dye particles into a gas through sublimation. The liquid phase is skipped due to the instantaneous nature of the physical change. This immediacy bonds the released chemicals to the polyester fibers. Unlike screen printing and direct-to-garment digital printing, the process of printing sees dye absorbed directly into the ...
Since the early 1990s, inkjet technology and specially developed water-based ink (known as dye-sublimation or disperse direct ink) have made it possible to print directly onto polyester fabric. This is mainly related to visual communication in retail and brand promotion (flags, banners and other point of sales applications).
For dye sublimation transfer paper, fabrics historically had to be white or light in color. 100% polyester, poly/cotton mix (the garment should be at least 50% polyester) microfibre and nylon can all be used. This printing process turns solid ink into a gas, avoiding a liquid stage.
The advantages of commercial heat transfer over screenprinting are that it is relatively cheap and easy to create one-off, full color designs. Also, when compared with dye sublimation techniques, heat transfers can be used on 100% cotton garments, whereas dye sublimation requires at least a 50/50 poly cotton garment.
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