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Some fluxes are corrosive, so the parts have to be cleaned with a damp sponge or other absorbent material after soldering to prevent damage. Several types of flux are used in electronics. [7] A number of standards exist to define the various flux types. The principal standard is J-STD-004.
Flux in the wave soldering process has a primary and a secondary objective. The primary objective is to clean the components that are to be soldered, principally any oxide layers that may have formed. [3] There are two types of flux, corrosive and noncorrosive. Noncorrosive flux requires precleaning and is used when low acidity is required.
The flux powder is supplied by the hopper on the left hand side, then follow three filler wire guns and finally a vacuum cleaner. A submerged arc welder used for training Close-up view of the control panel A schematic of submerged arc welding Pieces of slag from submerged arc welding exhibiting glassy surface due to silica (SiO 2 ).
Joining of dissimilar materials, e.g. corrosion resistant alloys to structural steels Transition joints for chemical industry and shipbuilding. Bimetal pipelines Electromagnetic pulse welding: Tubes or sheets are accelerated by electromagnetic forces. Oxides are expelled during impact Automotive industry, pressure vessels, dissimilar material ...
For satellites, this will also reduce weight, slightly but usefully. In high humidity, since even non-corrosive flux might remain slightly active, the flux may be removed to reduce corrosion over time. Some fluxes are corrosive and flux residue must be removed after soldering. If not properly cleaned, the flux may corrode the joint or the PCB.
The most common failure seen in the last 20 years is pitting corrosion in cold water tubes, also known as Type 1 pitting. These failures are usually the result of poor commissioning practice although a significant number are initiated by flux left in the bore after assembly of soldered joints. [1]
The pictogram for harmful substances of the Globally Harmonized System of Classification and Labelling of Chemicals.. The Globally Harmonized System of Classification and Labelling of Chemicals (GHS) is an internationally agreed-upon standard managed by the United Nations that was set up to replace the assortment of hazardous material classification and labelling schemes previously used around ...
Silicate and aluminate impurities from the ore and coke are combined in the blast furnace with a flux which lowers the viscosity of the slag. In the case of pig iron production, the flux consists mostly of a mixture of limestone and forsterite or in some cases dolomite. In the blast furnace the slag floats on top of the iron and is decanted for ...