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For aluminum, the chromate conversion bath can be simply a solution of chromic acid. The process is rapid (1–5 min), requires a single ambient temperature process tank and associated rinse, and is relatively trouble free. [2] As of 1995, Henkel's Alodine 1200s commercial formula for aluminum consisted of 50-60% chromic anhydride CrO
The hydrogen chromate ion may be protonated, with the formation of molecular chromic acid, H 2 CrO 4, but the pK a for the equilibrium H 2 CrO 4 ⇌ HCrO − 4 + H + is not well characterized. Reported values vary between about −0.8 and 1.6. [4] The dichromate ion is a somewhat weaker base than the chromate ion: [5]
Partial predominance diagram for chromate. Molecular chromic acid, H 2 CrO 4, in principle, resembles sulfuric acid, H 2 SO 4. It would ionize accordingly: H 2 CrO 4 ⇌ [HCrO 4] − + H + The pK a for the equilibrium is not well characterized. Reported values vary between about −0.8 to 1.6. [4]
The Cronak process is a conventional chromate conversion coating process developed in 1933 by The New Jersey Zinc Company. [1] It involves immersing a zinc or zinc-plated article for 5 to 15 seconds in a chromate solution, typically prepared from sodium dichromate and sulfuric acid . [ 2 ]
In physical chemistry and engineering, passivation is coating a material so that it becomes "passive", that is, less readily affected or corroded by the environment. . Passivation involves creation of an outer layer of shield material that is applied as a microcoating, created by chemical reaction with the base material, or allowed to build by spontaneous oxidation
Zinc chromate, Zn Cr O 4, is a chemical compound, a salt containing the chromate anion, appearing as odorless yellow powder or yellow-green crystals, but, when used for coatings, pigments are often added. [2] [3] [4] It is used industrially in chromate conversion coatings, having been developed by the Ford Motor Company in the 1920s. [5]
Cadmium chromate is the inorganic compound with the formula CdCrO 4. It is relevant to chromate conversion coating , which is used to passivate common metal alloys such as aluminium , zinc , cadmium , copper , silver , magnesium , and tin . [ 2 ]
Sodium chromate is the inorganic compound with the formula Na 2 CrO 4. It exists as a yellow hygroscopic solid, which can form tetra-, hexa-, and deca hydrates . It is an intermediate in the extraction of chromium from its ores.