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Epoxy resin formulations are important in the electronics industry, and are employed in motors, generators, transformers, switchgear, bushings, insulators, printed wiring boards (PWB), and semiconductor encapsulants. Epoxy resins are excellent electrical insulators and protect electrical components from short circuiting, dust and moisture.
Ceramic fixtures are being more commonly glazed with 2 part epoxy compounds. The first component is a clear or opaque resin combined with a catalyst or hardener. The proper procedure requires that the nonporous fixture be sand blasted to create a rough surface for the epoxy primer to adhere to. Once the primer has dried the topcoat is applied.
Thermosetting plastics or silicone rubber gels are often used, though epoxy resins are also very common. When epoxy resins are used, low chloride grades are usually specified. [ 1 ] Many sites recommend using a potting product to protect sensitive electronic components from impact, vibration, and loose wires.
The same resin mixture is subsequently given to the covered fiberglass with moderately cured resin in the second step. This second glaze which covers the first fills in the empty spaces between the fibers. The second coating is also only partially cured. This partial curing of the second layer furthers the curing of the first epoxy layer.
Coating material (after curing) should have a thickness of 30–130 μm (0.0012–0.0051 in) when using acrylic resin, epoxy resin, or urethane resin. For silicone resin, the coating thickness recommended by the IPC standards is 50–210 μm (0.0020–0.0083 in).
The left component is Epoxy Base Resin and the right one is Epoxy Hardener. Both are to be mixed thoroughly in equal quantity to get epoxy putty. Epoxy putty refers to a group of room-temperature-hardening substances used as space-filling adhesives. Exact compositions vary according to manufacturer and application.
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